hydraulic press cylinder
Main Description:
Eternal company specialize on the design and manufacturing heavy duty hydraulic cylinder used for
hydraulic press .Because Eternal company own many years excellent experience on hydraulic press
design and manufacturing, therefore eternal company has accumulated rich experience and knowledge
on such hydraulic cylinder .So many heavy duty hydraulic cylinders have been applied on many hydraulic
press all of the world .
1. Hydraulic cylinder application range .
1. General type four column hydraulic press Rated pressure :500KN-50000KN
2. frame type hydraulic press Rated pressure :500KN-5000KN
3. Single action hydraulic press Rated pressure :1000KN -30000KN
4. frame type double action hydraulic press Rated pressure :1000KN -30000KN
5. metal sheet drawing hydraulic press Rated pressure :1000KN -30000KN
6. Forging press Rated pressure :10000KN-80000KN
7. FRP products hydraulic press Rated pressure :3150KN -50000KN
8. SMC products hydraulic press Rated pressure :3150KN -50000KN
2. Design
Not only we could manufacture all kinds of heavy duty hydraulic cylinder on hydraulic press
according to the drawing from customers,but also we could make a design according to
customers’requirements . If you require our engineer to make a design , please advise us the
following specification :
1. Rated pressure
2. Working pressure
3. Test pressure
4. Working condition and environment ,for example ,temperature ,working frequency
5. Pulling force ,and return stroke force
6. Pulling and return speed
7. Assembly size
8. Seal ring requirements .For example , brand ,seal material etc .
9. Tube and piston rod raw material requirements
10. Piston rod surface treatment requirements, for example chromating film thickness ,
Surface hardness etc .
11. Painting and other spare parts requirements .
3. Manufacturing capability and cylinder size range
3.1 Cylinder bore diameter :max Ø1200mm
3.2 Cylinder length :10Meter
3.3 Max lifting capability :50 Tons
4.Manufacturing and inspection
4.1.Cylinder tube size and choice
4.1.1 According to the cylinder pressure and inside diameter size ,different steel tube Would be choosed .
1. ID ≤300mm , cold rolled precision seamless tube would be choosed
2. 300mm≤ID ≤500mm , hot rolled seamless tube would be choosed
3. 500mm≤ID ≤1000mm, forged tube would be choosed
4.1.2 Cylinder tube steel grade : SAE1020 , SAE1045 ,27SiMn , S355JR ,S355J2G3
St52-3 ,SUS304 ,SUS316L etc .
4.1.3 Cylinder tube inside boring and honing , roughness R0.2-R0.3,
4.1.4 Cylinder tube inside chromating : if necessary ,tube inside chromating could be applied
.
4.2 Piston rod is a very important part for hydraulic cylinder .
4.2.1 Piston rod steel grade : SAE1045, 42CrMo4, SUS410 ,SUS420, SUS304, SUS316L
4.2.2 Piston rod chromating and surface hardness .
Eternal company ensure that every piece piston rod would be surface hardened before chromating ,
surface hardness is HRC55~60 , Chromating film thickness is 0.03~0.04mm if there is no other specific
requirements .
4.3 Seal ring and O ring
According to the customers’ requirements and working condition , eternal company would choose suitable
seal ring kit , seal ring brand include :Parker , Merkel , NOK , Guangzhou Rubber institute , Taiwan brand etc . Eternal company would supply suitable seal solution for their customer so that hydraulic cylinder has more
lifetime , easy maintenance and simple repairing .
4.4 Tube and flange welding
The welding on cylinder tube and flange would be Ultrasonic tested every time , the welding seam would be
cleaned before machining .Eternal company ensure that every welding seam has no any leak during lifetime
4.5 Assembly and pressure test
Before hydraulic cylinder is assemblied , every spare parts would be measured and cleaned .After hydraulic
cylinder is assemblied , pressure test would be carried out one By one , eternal company ensure that testing
pressure is higher 30%-50% than working pressure , and pressure holding time 30~60 minutes is necessary . Every piece hydraulic cylinder must be tested completely without any leak .
4.6 Painting and storage .
After hydraulic cylinder pass through pressure test , painting is necessary .
Main Machining Equipments
